AI solutions for the packaging and manufacturing industry. We add sensors, vision and analytics to the machines you already own, so you see problems before they stop the line. Our engineers watch the data and help you act on it.
NestléITCParle AgroTVS MotorCiplaBiocon BiologicsTata ElectronicsBoschJSW SteelBlue StarVoltas
Based in Indiranagar, Bengaluru. Working with plants from food lines in Pune to pharma clean rooms in Hyderabad.
FirstSave began in 2018 as a two-person electrical-maintenance crew called out to fix midnight breakdowns in Bengaluru’s industrial belt. Every factory we visited had the same complaints: unplanned stoppages, soaring power bills, and a patchwork of vendors no one could coordinate.
We grew by solving those pains end to end, adding panel-retrofit engineers, automation specialists, clean-room specialists, and an AI R&D pod. Today we keep more than 450 plants running across India.
Six ways we help a plant run longer, cleaner and cheaper. Start with the one that hurts most.
Sensing engineered around your machine and the fault you want to catch.
A complete monitoring system configured for your plant, from one critical machine to every line on every site.
Confirms the machine is ready before a weld starts, and keeps watching through the cycle.
Annual maintenance support backed by live machine data. Our engineers look after your plant while the IMMS platform shows machine health around the clock.
One-time installation is charged per machine. The monthly fee is flat. Ask us for a quote.
A live virtual copy of your machine or line, kept in step with the real one by sensor data.
AI that goes beyond alerting. Within limits you set, it adjusts the process itself.
Most plants do not lack data. They lack the time and skills to act on it. With FirstSave, our engineers handle the work behind the alerts.
Our engineers fit sensors on running machines. No production stop.
Your machines are watched around the clock, with alerts tuned to your plant.
Alerts reach the right person with a clear next step and a work order.
A monthly review of health, savings and what to fix next.
A traditional annual maintenance contract pays for visits. FirstSave pays for results. IMMS monitors every machine automatically, around the clock, and turns live data into early action, so your plant runs efficiently without a large recurring service outlay.
| Traditional AMC | FirstSave digital monitoring | |
|---|---|---|
| Coverage | Periodic site visits | Continuous, automated 24/7 monitoring |
| Fault detection | At the next visit, or after a breakdown | Early warning from live machine data |
| Cost structure | Large annual contract, largely fixed | Predictable monthly fee, or a one-time package |
| Energy and CO₂ | Rarely measured | Tracked per machine, with waste flagged |
| Reporting | Manual service reports | Automated, audit-ready reports |
Live data shows where machines lose time and capacity, so maintenance is planned instead of forced.
Wasteful loads, poor power factor and idle running are identified early. Less energy drawn means fewer emissions.
Fewer emergency repairs, less overtime and spares bought in a rush, with no heavy AMC outlay.
Savings from avoided downtime, energy and repair costs are designed to repay your investment within 5–6 months.
Start with a ready-to-install package, or go straight to a subscription with unlimited AI. Both run on FirstSave Smart Sensors, and you can upgrade whenever you are ready.
A complete, fixed-scope monitoring kit. Buy once, own it, and start monitoring on day one.
The full IMMS platform for plants that want AI working on every machine, all the time.
| IMMS Package | IMMS Subscription | |
|---|---|---|
| Monitored data | Fixed set of parameters | Expandable, as your plant grows |
| AI features | Limited AI | Unlimited AI |
| Hardware | Display panel, Smart FS Sensors, cable, accessories | Sensors and gateway installed per machine |
| Cost model | One-time package, quote on request | One-time installation per machine + flat monthly fee |
| Customisation | On request | Plan-based, plus on request |
| Upgrade path | Move to a subscription plan any time | Choose Basic, Pro or Premium |
Simulated data from a packaging-line compressor. Values hold steady, drift up, cross thresholds and trigger alerts, then recover after maintenance.
Green = normal · Yellow = warning · Orange = danger · Red = critical. Demo values only, not live plant data.
A secure on-site unit reads your machines and sensors and sends the data to a protected store. You get line, shift and site dashboards with role-based KPIs.
Temperature, current, vibration and camera data from your machines and sensors.
On-site unit that keeps your data safe even when the network drops.
Live monitoring, production and OEE views on web and mobile.
Push, SMS and email alerts, plus early fault detection and anomaly trends.
Connects with ERP, MES and LIMS, with easy data export. Works with the controls and meters you already have.
Role-based access, audit logs, tenant and site separation, encryption at rest and in flight. On-prem or private cloud.
Pilot 1–2 critical lines with live dashboards, alerts, OEE and first AI models. Scale to the full site after a results review.
Five steps, with no disruption to production.
We review production lines and map your loads, pain points and quick wins.
A detailed plan showing where the kit installs, expected energy and downtime savings, and clear payback timelines.
Overnight or during planned shutdowns, we mount sensors, install the monitoring unit and commission the system.
Operators learn to use the dashboards and AI tools.
Maintenance, upgrades and performance tuning under an SLA.
Plants that deploy FirstSave typically recover their investment within 5–6 months through less downtime and better energy use.
“After deploying FirstSave Premium, we predicted three motor failures before they happened. That single quarter’s savings paid for the entire year’s subscription. It’s not monitoring, it’s insurance.”
Plant Head, Auto Components Manufacturer, Pune
Book a free machine audit or ask about any product. Our engineers will map your lines and recommend where to start, with no obligation.
Phone: +91 7418 303 113Thank you. We have your enquiry and will call you within one business day.
